Six useful questionsDescribe what you need from robotic leak testing before choosing a solution
For repeatable production using robot-loaded leak-test stations, share the normal condition, realistic range and difficult cases the finished system must handle.
Question 1Part, Product and Process Variation for Robot-Loaded Leak-Test Stations
Provide the approved leak-test method, component and fixture drawings, revisions and acceptance limits. Include representative normal and difficult components and the variation the proposed loading arrangement must handle.
Question 2Arrival Pattern and Presentation
Describe how components arrive and the presentation required for loading, connection and unloading. Identify the test conditions that must remain unchanged when robotic handling is introduced, and include difficult presentation cases.
Question 3Required Cycle and Production Pattern
State the required complete cycle and production pattern using current observations and credible extremes. Include loading, connection, the approved test, unloading and result routing rather than specifying robot movement speed alone.
Question 4Tooling, Sensing and Process Interfaces
Supply details of proposed tooling, sensing and station interfaces. Explain how the test result must remain associated with the correct component and its release or reject route, and list upstream, downstream and external dependencies.
Question 5Operator Access, Recovery and Changeover
Describe the response required after failed or interrupted tests and the access needed for operators, cleaning, maintenance and changeover. Include these cases in the application assessment without assuming automatic handling is safe.
Question 6Run-Off Criteria and Production Evidence
Agree representative good, failed and interrupted test cases, the method, repetitions and acceptable results within the approved test requirements. Specify the result record and reviewer, plus documentation, training, exclusions and controls for future changes.